We've just finished an upgrade of 288 stacks of 5500's to 6.2.4. No problems yet...
The upgrade went very smoothly using CLI manager and some basic scripts( From 6.2.1 to 6.2.4). None of the stacks failed to return after the reboot. And it appears that all the settign have come across. It even retained the QOS settings, which were lost every reboot on 6.2.1.
The only issue we have is with our 5632's.
They have been rebooting after the following error,
Sw Exception: Task tDHCP, Type Data Access, PC 0x00ff24b0, SP 0x07860ea0
This problem occurs on 6.2.1,6.2.3 and 6.2.4.
Avaya is investigating and confirmed that they have identified the problem and are working to have it included in 6.2.5.